Resident
inspection:
>> Raw material arriving inspection including goods surface
quality, quantity verify and randomly dimensional inspect.
>> Material cutting inspection as per client’s
specification.
>> Reviewed WPS and welder ID prior to fabrication.
>> Fabrication process inspection such as fit-up gap,
root face quality of super duplex pipe and welding parameter monitor as per
WPS.
>> Randomly visual inspection for welds to verify
whether brushed work has been done for each welds layer and tack weld quality.
>> Calibration certificates validity date verify for
inspection tools and test meter which to be used while inspection and test.
>> Dimensional inspection including general length,
holes distance, diameter for pipes, wall thickness, flange size, flange
horizontal and perpendicularity, pipes fit-up angle in according to client’s
specification and related standard.
>> Penetration test process witness for butt weld and
welded tee.
>> Pickling and passivation inspection for super
duplex pipes after welding.
>> Pressure test process witness for header.
>> Cleanliness and roughness inspection after skid
frame sandblasting.
>> Environment condition such as ambient temperature,
humidity and dew point while painting.
>> Sandpaper rough inspect for each layer painting and
DFT check for primer, intermediate and top coating.
>> Final H point assembly inspection after pressure
vessel, header, RO piping, grating, handrail, bracket, ERI and accessory parts
installed in according to general arrangement drawing provided by client.
>> Bolts tightness and torque inspection. Torque
reports and alignment reports reviewed as per ITP specified.
>> Packaging inspection and truck loading witness.
>> Expediting as per client’s progress and coordinate
with manufacturer.
>> Punch list raised while nonconformity issues were
detected and push manufacturer to addressed them ASAP.
>> Daily reports submitted and final MDR review.
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